ThermaVac - Superheated water recovery system, for internal use

The ThermaVac unit has been designed specifically to be used in conjunction with the ThermaTech Superheated Water System, within its full temperature range. It enables the superheated water to be applied directly to a relatively flat surface within an enclosure and for the waste products to be drawn away from the substrate. Within the unit the solid waste is separated from the liquid waste and an internal automatic pump periodically transfers the waste to storage vessels for later transfer/treatment, or to a foul water drain as appropriate. For undulating surfaces and architectural profiles the recovery head can be used alongside a 'detail gun' as a means for catching and extracting the lower levels of run-off that are produced.

ThermaVac can be used with the ThermaTech system for:

  • Internal masonry cleaning on relatively flat surfaces with standard 120x120mm recovery head.
  • Cleaning of internal details, undulating surfaces and carvings with 'detail gun' and recovery head.
  • Internal stripping of temperature responsive paints/coatings (may require the use of paint softening chemicals).
  • Internal stripping of Flaky/Degraded painted surfaces (often without the addition of chemicals).
  • Floor cleaning, when used with appropriate recovery heads.
  • Options for two operatives to work simultaneously.
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Technical Guide
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The ThermaVac unit has been designed specifically to be used in conjunction with the ThermaTech Superheated Water System, within its full temperature range. It enables the superheated water to be applied directly to a relatively flat surface within an enclosure and for the waste products to be drawn away from the substrate. Within the unit the solid waste is separated from the liquid waste and an internal automatic pump periodically transfers the waste to storage vessels for later transfer/treatment, or to a foul water drain as appropriate. For undulating surfaces and architectural profiles the recovery head can be used alongside a 'detail gun' as a means for catching and extracting the lower levels of run-off that are produced.

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The ThermaVac unit has been designed specifically to be used in conjunction with the ThermaTech Superheated Water System, within its full temperature range. It enables the superheated water to be applied directly to a relatively flat surface within an enclosure and for the waste products to be drawn away from the substrate. Within the unit the solid waste is separated from the liquid waste and an internal automatic pump periodically transfers the waste to storage vessels for later transfer/treatment, or to a foul water drain as appropriate. For undulating surfaces and architectural profiles the recovery head can be used alongside a 'detail gun' as a means for catching and extracting the lower levels of run-off that are produced.

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Used in conjunction with ThermaTech, ThermaVac helps minimise the impact on the environment for your internal cleaning projects

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ThermaVac is a simple addition to the ThermaTech modular cleaning system, allowing operatives to work internally and in other situations where waste water must be collected for transport, neutralisation and/or correct disposal. The ThermaVac composites comprise:

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The standard sized recovery head is 120mm x 120mm, for use on relatively flat surfaces. Larger floor cleaning heads and custom solutions can be accommodated upon request.

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A flexible exhaust duct can be supplied to direct warm, humid air away from the work area where condensation and increased humidity is not desired.

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A flexible exhaust duct can be supplied to direct warm, humid air away from the work area where condensation and increased humidity is not desired.

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A detail gun is available to be used alongside a recovery head for surfaces and features where a recovery head alone would not be practical. Fitted with an appropriate nozzle, detail guns maintain an effective clean whilst minimising water run-off to a level that is easily handled by the vacuum recovery head.

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A detail gun is available to be used alongside a recovery head for surfaces and features where a recovery head alone would not be practical. Fitted with an appropriate nozzle, detail guns maintain an effective clean whilst minimising water run-off to a level that is easily handled by the vacuum recovery head.

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The internal cleaning, conservation and repair of St Mary's Church was carried out by Humphries & Jones Ltd over a two year period, with the work mainly focused on the cleaning of all internal stonework.

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The internal cleaning, conservation and repair of St Mary's Church was carried out by Humphries & Jones Ltd over a two year period, with the work mainly focused on the cleaning of all internal stonework.

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Despite being a relatively 'modern' building, built between 1905 and 1937, thousands of annual visitors along with 75 years of candle burning had contributed to a high level of soot and dirt build up throughout. There were also areas of severe staining caused by water ingress from windows, gutters and roofs. Although the main area to be cleaned was stone, there were also many other different materials including gilded altars, mosaic floors and figurative ceiling paintings, polychrome sculpture and carved timber choir stalls.

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Despite being a relatively 'modern' building, built between 1905 and 1937, thousands of annual visitors along with 75 years of candle burning had contributed to a high level of soot and dirt build up throughout. There were also areas of severe staining caused by water ingress from windows, gutters and roofs. Although the main area to be cleaned was stone, there were also many other different materials including gilded altars, mosaic floors and figurative ceiling paintings, polychrome sculpture and carved timber choir stalls.

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The majority of stone surfaces were simply cleaned by washing with water, but the sandstone and render vaulting within the church as well as some of the chapel altars and areas of limestone had suffered from more ingrained dirt and staining. We used Restorative Techniques' Latex Poultice Cleaner (weakest strength A) on these areas. The controlled method of cleaning, and stable non hazardous waste product made this an efficient and effective cleaning method for these areas of the church.

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The majority of stone surfaces were simply cleaned by washing with water, but the sandstone and render vaulting within the church as well as some of the chapel altars and areas of limestone had suffered from more ingrained dirt and staining. We used Restorative Techniques' Latex Poultice Cleaner (weakest strength A) on these areas. The controlled method of cleaning, and stable non hazardous waste product made this an efficient and effective cleaning method for these areas of the church.

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The long duration of this project enabled us to develop our method of working with the latex to achieve a wonderful even appearance, and the client was extremely happy with the results. The smell of ammonia from the pre-cured latex was an issue, so applications were limited and when possible applied late in the day to minimise the impact on visitors. We would certainly consider using the Restorative Latex Poultices again on future projects and indeed have since.

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The long duration of this project enabled us to develop our method of working with the latex to achieve a wonderful even appearance, and the client was extremely happy with the results. The smell of ammonia from the pre-cured latex was an issue, so applications were limited and when possible applied late in the day to minimise the impact on visitors. We would certainly consider using the Restorative Latex Poultices again on future projects and indeed have since.

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Stone and Brick Cleaning Ltd was asked to carry out cleaning of stonework in the garden of this private residence in Surrey. The grounds included a sunken rose garden and some 380 square metres of stone patio, which had not been used or maintained for ten years.

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Stone and Brick Cleaning Ltd was asked to carry out cleaning of stonework in the garden of this private residence in Surrey. The grounds included a sunken rose garden and some 380 square metres of stone patio, which had not been used or maintained for ten years.

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The patio and sunken garden had been neglected for many years, and there was substantial staining and algae on the surface of the stone. The brick walls surrounding the sunken garden were also affected. A test area by another firm using high pressure washers had caused noticeable damage to the surface of the brick and pitting of the stone. We were asked to clean these areas without damaging the brick or stone.

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The patio and sunken garden had been neglected for many years, and there was substantial staining and algae on the surface of the stone. The brick walls surrounding the sunken garden were also affected. A test area by another firm using high pressure washers had caused noticeable damage to the surface of the brick and pitting of the stone. We were asked to clean these areas without damaging the brick or stone.

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As well as cleaning the sunken garden we were asked to clean 450m2of stone patio. We also had to remove modern plastic paint from the exterior brick of the main house, some 3,240m2, and then repair damage and repaint with mineral paint. Jamie visited the site and we decided that the best approach to take would be to use the Thermatech Superheated Water Cleaning System. Whilst some areas in the rose garden had stubborn staining, we achieved the desired result by going over them two or three times.

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As well as cleaning the sunken garden we were asked to clean 450m2of stone patio. We also had to remove modern plastic paint from the exterior brick of the main house, some 3,240m2, and then repair damage and repaint with mineral paint. Jamie visited the site and we decided that the best approach to take would be to use the Thermatech Superheated Water Cleaning System. Whilst some areas in the rose garden had stubborn staining, we achieved the desired result by going over them two or three times.

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The Thermatech system worked very well, cleaning the stone and brickwork to the desired standard without causing any further damage. The before and after pictures clearly show the effectiveness of the system and its multiple applications - for example we've also used it to clean moss from the roof of a Grade II listed Almshouse.

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The Thermatech system worked very well, cleaning the stone and brickwork to the desired standard without causing any further damage. The before and after pictures clearly show the effectiveness of the system and its multiple applications - for example we've also used it to clean moss from the roof of a Grade II listed Almshouse.

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AVV Solutions was contracted to carry out cleaning and repairs to this Grade I listed church, which was built circa 1758 and was possibly designed by John Pitt.

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AVV Solutions was contracted to carry out cleaning and repairs to this Grade I listed church, which was built circa 1758 and was possibly designed by John Pitt.

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The church takes the form of a Greek cross plan, with an octagonal tower above the crossing. The church has been painted white - originally with a lime wash, then with Snowcem paint and finally with a non-breathable paint. This had caused a significant damp problem within the church and spalling to the bricks. Our task was to remove the existing paint coatings and carry out the necessary masonry repairs.

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The church takes the form of a Greek cross plan, with an octagonal tower above the crossing. The church has been painted white - originally with a lime wash, then with Snowcem paint and finally with a non-breathable paint. This had caused a significant damp problem within the church and spalling to the bricks. Our task was to remove the existing paint coatings and carry out the necessary masonry repairs.

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The paint removal was achieved using a paint softener and the ThermaTech Superheated Water Cleaning System. To assist us in identifying the right approach, Jamie came to site and we carried out various settings for water pressure and temperature. On areas of firmly adhered paint coatings we used the acrylic and polyurethane paint softeners. Having removed the old coatings, we replaced the spalled bricks with matching reclaimed bricks. The existing lime pointing was matched using lime and sand.

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The paint removal was achieved using a paint softener and the ThermaTech Superheated Water Cleaning System. To assist us in identifying the right approach, Jamie came to site and we carried out various settings for water pressure and temperature. On areas of firmly adhered paint coatings we used the acrylic and polyurethane paint softeners. Having removed the old coatings, we replaced the spalled bricks with matching reclaimed bricks. The existing lime pointing was matched using lime and sand.

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The appearance of the church is much improved and the interior environment is showing the benefit of removing the non-breathable paint from masonry. Lady Douro from the Duke of Wellington Estate was extremely impressed with the end result and has since recommended us for further projects. We are currently using ThermaTech at Inner Court, Trinity College in Cambridge and at a number of listed buildings throughout London.

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The appearance of the church is much improved and the interior environment is showing the benefit of removing the non-breathable paint from masonry. Lady Douro from the Duke of Wellington Estate was extremely impressed with the end result and has since recommended us for further projects. We are currently using ThermaTech at Inner Court, Trinity College in Cambridge and at a number of listed buildings throughout London.

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Clearview Cleaning Services was contracted to clean the University Leisure Centre and Restaurant, Limerick, Ireland. A key factor in deciding which cleaning approach to use was that the centre is open seven days a week and has a constant stream of visitors.

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Clearview Cleaning Services was contracted to clean the University Leisure Centre and Restaurant, Limerick, Ireland. A key factor in deciding which cleaning approach to use was that the centre is open seven days a week and has a constant stream of visitors.

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Overall, the rendered substrate was in very good condition. Localised areas of dirt had built up in the splash zones alongside pathways and under some of the more open joints in the coping stones along some walls. Because of the nature and use of the building, algaecides and other cleaning chemicals were prohibited and attention needed to be paid to the segregation of work and public areas

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Overall, the rendered substrate was in very good condition. Localised areas of dirt had built up in the splash zones alongside pathways and under some of the more open joints in the coping stones along some walls. Because of the nature and use of the building, algaecides and other cleaning chemicals were prohibited and attention needed to be paid to the segregation of work and public areas

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We couldn't use chemicals so we tackled the cleaning job using the ThermaTech Superheated Water Cleaning System, as supplied by Restorative Techniques. For the most part, the desired results were achieved in a single pass with the ThermaTech operating at 140ᵒC and 80 Bar pump pressure, allowing us to treat the elevations quickly and efficiently. The areas of deeper, more stubborn staining required a second pass to lighten them to an acceptable level, but yielded very well after the substrate had cooled and dried from the first pass.

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We couldn't use chemicals so we tackled the cleaning job using the ThermaTech Superheated Water Cleaning System, as supplied by Restorative Techniques. For the most part, the desired results were achieved in a single pass with the ThermaTech operating at 140ᵒC and 80 Bar pump pressure, allowing us to treat the elevations quickly and efficiently. The areas of deeper, more stubborn staining required a second pass to lighten them to an acceptable level, but yielded very well after the substrate had cooled and dried from the first pass.

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Had the use of chemicals been permitted, it is very likely that we would have been able to remove more stains from the walls. However the ThermaTech system removed the majority of the dirt very easily and to the satisfaction of all parties. The coping stones on the walls cleaned up very well, as can be seen in the pictures. As a ThermaTech owner, I'm happy to say that it's gaining a good reputation in and around Limerick.

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Had the use of chemicals been permitted, it is very likely that we would have been able to remove more stains from the walls. However the ThermaTech system removed the majority of the dirt very easily and to the satisfaction of all parties. The coping stones on the walls cleaned up very well, as can be seen in the pictures. As a ThermaTech owner, I'm happy to say that it's gaining a good reputation in and around Limerick.

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"I was quite amazed at how well the RT products worked"

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"I was quite amazed at how well the RT products worked"

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Cold hoses are Blue, Hot hoses are Red." ["format"]=> NULL ["safe_value"]=> string(125) "Colour-coded High Pressure hoses aid quick set-up times and improve safety awareness. Cold hoses are Blue, Hot hoses are Red." } [4]=> array(3) { ["value"]=> string(78) "Numerous in-built safety features to keep machine, operatives and public safe." ["format"]=> NULL ["safe_value"]=> string(78) "Numerous in-built safety features to keep machine, operatives and public safe." } [5]=> array(3) { ["value"]=> string(184) "Designed to be run on various fuel types* (or a mixture thereof) without adjustment to the fuel delivery system. [*Red or White Diesel, EN14214 Grade Bio-Fuels and 28 second Kerosene.]" ["format"]=> NULL ["safe_value"]=> string(184) "Designed to be run on various fuel types* (or a mixture thereof) without adjustment to the fuel delivery system. 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["format"]=> NULL ["safe_value"]=> string(293) "Pump units have secondary outlets allowing: operatives to de-pressurise the system from the base unit (as opposed to de-pressurising from the trigger), easy priming when running from a static water supply i.e. a barrel or bowser and even for two boiler units to be run in tandem from one pump." } [2]=> array(3) { ["value"]=> string(129) "Ground up design incorporates environmentally responsible manufacturing processes with very little non-recyclable waste produced." ["format"]=> NULL ["safe_value"]=> string(129) "Ground up design incorporates environmentally responsible manufacturing processes with very little non-recyclable waste produced." } [3]=> array(3) { ["value"]=> string(80) "24v controls exceed current regulations and provide a safer working environment." 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ThermaVac can be used with the ThermaTech system for:

  • Internal masonry cleaning on relatively flat surfaces with standard 120x120mm recovery head.
  • Cleaning of internal details, undulating surfaces and carvings with 'detail gun' and recovery head.
  • Internal stripping of temperature responsive paints/coatings (may require the use of paint softening chemicals).
  • Internal stripping of Flaky/Degraded painted surfaces (often without the addition of chemicals).
  • Floor cleaning, when used with appropriate recovery heads.
  • Options for two operatives to work simultaneously.
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ThermaVac can be used with the ThermaTech system for:

  • Internal masonry cleaning on relatively flat surfaces with standard 120x120mm recovery head.
  • Cleaning of internal details, undulating surfaces and carvings with 'detail gun' and recovery head.
  • Internal stripping of temperature responsive paints/coatings (may require the use of paint softening chemicals).
  • Internal stripping of Flaky/Degraded painted surfaces (often without the addition of chemicals).
  • Floor cleaning, when used with appropriate recovery heads.
  • Options for two operatives to work simultaneously.
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Where has it been used?

"I was quite amazed at how well the RT products worked"

Mark Hancock

Centreline Architectural Sculpture

A modular approach to design

ThermaVac is a simple addition to the ThermaTech modular cleaning system, allowing operatives to work internally and in other situations where waste water must be collected for transport, neutralisation and/or correct disposal. The ThermaVac composites comprise:

Recovery Heads

The standard sized recovery head is 120mm x 120mm, for use on relatively flat surfaces. Larger floor cleaning heads and custom solutions can be accommodated upon request.

Flexible exhaust ducting

A flexible exhaust duct can be supplied to direct warm, humid air away from the work area where condensation and increased humidity is not desired.

Detail gun

A detail gun is available to be used alongside a recovery head for surfaces and features where a recovery head alone would not be practical. Fitted with an appropriate nozzle, detail guns maintain an effective clean whilst minimising water run-off to a level that is easily handled by the vacuum recovery head.

Used in conjunction with ThermaTech, ThermaVac helps minimise the impact on the environment for your internal cleaning projects

Read More

User Friendly Design

Designed for one person to load into and out of most vehicles safely. Can be transported in multiple positions.
Digital primary temperature control achieves more accurate temperatures, with less fluctuation, providing better efficiency.
Removable fuel tank, with lockable pick-up device minimises risk of serious fuel spillage on site.
Colour-coded High Pressure hoses aid quick set-up times and improve safety awareness. Cold hoses are Blue, Hot hoses are Red.
Numerous in-built safety features to keep machine, operatives and public safe.
Designed to be run on various fuel types* (or a mixture thereof) without adjustment to the fuel delivery system. [*Red or White Diesel, EN14214 Grade Bio-Fuels and 28 second Kerosene.]

Key Technical Details

IP67 rating on pump controls and electronics, exceeding current regulations.
Pump units have secondary outlets allowing: operatives to de-pressurise the system from the base unit (as opposed to de-pressurising from the trigger), easy priming when running from a static water supply i.e. a barrel or bowser and even for two boiler units to be run in tandem from one pump.
Ground up design incorporates environmentally responsible manufacturing processes with very little non-recyclable waste produced.
24v controls exceed current regulations and provide a safer working environment.
Five stage contamination separation in the fuel system ensures good, clean fuel supply achieving best possible boiler efficiency.
All switches have ‘under-volt’ and ‘over-current’ protection, which protects against the effects of improper power supply and overloading.
A visual gauge on the control panel allows operatives to gain an indication of the condition of the fuel filter, meaning routine maintenance can be carried out before it causes a problem.
ThermaTech utilises a particular angle of nozzle (40 degree), where most systems make use of 25 degree angled nozzles, that as well as being narrower in scope, will potentially provide slower and reduced work rates (and therefore increase labour costs), plus there is an increased risk of substrate damage

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